伞帽用高铬铸铁在热强碱腐蚀环境下的磨损分析

针对氧化铝行业中常用的Cr28和Cr20高铬铸铁伞帽在相同工况条件下的磨损机理进行分析,并对比研究了实际生产中两种失效材料的成分、组织及性能。结果表明,伞帽部件在高温强碱腐蚀条件下受到外界冲刷时,磨损量由微切削磨损与变形磨损这两种机制共同决定。含铬量较高的Cr28高铬铸铁,其冲刷和抗腐蚀磨损性能均优于Cr20高铬铸铁。伞帽服役寿命主要受浆料和表层的铸铁材料两大因素影响。两种试验材料经淬火+回火处理后,基体组织中主要为回火马氏体+M₇C₃型碳化物+少量残留奥氏体,其中含铬量较高的Cr28高铬铸铁中共晶碳化物含量更高,且分布更加弥散,其平均硬度值为64.0 HRC,高于Cr20高铬铸铁的60.2 HRC。最终确定Cr28高铬铸铁作为伞帽材质更能满足氧化铝生产及设备检修周期的需要。     

Nature inspired 21 branches sneezewort/Achillea ptarmica plant growth pattern–shaped antenna for Ku‐band applications

This reported paper presents the design and analysis of wideband nature inspired planar antenna of 46 × 18 × 1.6 mm³ size, designed using FR4 (Flame Retardant) substrate. The antenna patch is delineated from the growth pattern of sneezewort plant with supplementary notion of golden ratio in branching and branch width. The total number of branches in each stage follows the Fibonacci series and the branch width is calculated from the golden ratio concept. Starting from one feed line and two branches, the maximum numbers of branches are increased to 20. There has been significant enhancement in the radiation performance of proposed geometry by increasing the number of branches to 21 and by modifying ground with T‐shaped slot. The antenna covers wide impedance bandwidth of 8.2 to 16.5 GHz by possessing stable radiation characteristics.     

1 200 MPa级冷轧先进高强钢轧制稳定性的分析及控制

针对1 200 MPa级冷轧先进高强钢轧制不稳定问题,对热轧原料组织性能均匀性、冷轧压缩比、冷连轧机组轧制策略等进行了分析。结果表明,热轧工序投入边部加热器,采用分段冷却等手段,可有效降低热轧原料头尾部组织性能差异,保证通卷性能均匀,进而保证通卷轧制过程稳定;通过优化冷连轧机组压缩比,可有效降低材料本身的加工硬化强度,进而避免连轧机组后面机架的轧制超负荷情况;通过优化冷连轧机组轧制策略,可保证轧制过程中各机架均匀变形,避免出现轧制力差异较大的情况,进而保证轧制过程稳定。采用上述措施,1 200 MPa级冷轧先进高强钢轧制力控制在约15 000 kN,厚度精度控制在±0.06 mm以内,可保证该级别高强钢的稳定轧制。     

粉末注射成型技术的研究和应用

介绍了粉末注射成型技术的概念和工艺,包括金属粉末注射成型(MIM)、陶瓷粉末注射成型(CIM),讲述了黏结剂的使用发展情况;阐述了粉末注射成型专用注射成型机的特点,PIM粉末注射专用塑化系统,PIM专用料斗滑块装置,镶套式机筒座等,介绍了PIM技术在诸多行业中的应用,3C行业,医疗行业,汽车行业等,并展望了PIM研究的发展方向。     

Effect of C/Ti ratio on densification,microstructure and mechanical properties of TiCx prepared by reactive spark plasma sintering

Titanium carbide (TiC) has been widely used as reinforcement in metal matrix composites and is known to exist over a wide range of stoichiometry. In this study, the effect of C/Ti ratio on the densification kinetics, grain size, lattice parameter, hardness and elastic modulus of TiC_x prepared by reactive spark plasma sintering (RSPS) is presented. Commercial purity titanium was ball milled with 5, 7.5, 10, 12.5, 15 and 17.5 wt% carbon black powder for 5 h and subjected to RSPS to prepare TiC_x samples with different C/Ti ratio. Dense TiC_x samples with ‘x′ ranging from 0.34 to 0.78 could be prepared by RSPS at 1400 °C. Increasing C/Ti ratio was found to increase the activation energy thereby reducing the rate of sintering and also resulted in finer grain size. The lattice parameter and the ratio of intensities of (200) to (111) peaks were correlated with the C/Ti ratio. The hardness and elastic modulus were shown to increase significantly with increase in C/Ti ratio.     

Milk from cows fed a diet with a high forage:concentrate ratio improves inflammatory state,oxidative stress,and mitochondrial function in rats

Excessive energy intake may evoke complex biochemical processes characterized by inflammation, oxidative stress, and impairment of mitochondrial function that represent the main factors underlying noncommunicable diseases. Because cow milk is widely used for human nutrition and in food industry processing, the nutritional quality of milk is of special interest with respect to human health. In our study, we analyzed milk produced by dairy cows fed a diet characterized by a high forage:concentrate ratio (high forage milk, HFM). In view of the low n-6:n-3 ratio and high content of conjugated linoleic acid of HFM, we studied the effects of this milk on lipid metabolism, inflammation, mitochondrial function, and oxidative stress in a rat model. To this end, we supplemented for 4 wk the diet of male Wistar rats with HFM and with an isocaloric amount (82 kJ, 22 mL/d) of milk obtained from cows fed a diet with low forage:concentrate ratio, and analyzed the metabolic parameters of the animals. Our results indicate that HFM may positively affect lipid metabolism, leptin:adiponectin ratio, inflammation, mitochondrial function, and oxidative stress, providing the first evidence of the beneficial effects of HFM on rat metabolism.     

Significantly enhanced breakdown field in Ca1-xSrxCu3Ti4O12 ceramics by tailoring donor densities

Significantly enhanced breakdown field of 24.52 kV cm^?1 as well as noteworthy nonlinear coefficient of 8.11 and low dielectric loss of 0.077 were obtained in Ca_0.6Sr_0.4Cu₃Ti₄O₁₂ ceramic. It was proved from impedance spectra that improved breakdown field was attributed to enhanced grain boundary resistance and elevated Schottky barrier height, which was further found resulting from reduced donor densities in C-V measurements. In addition, it was found that the activation energy originated from oxygen vacancies was increased, indicating the generation of oxygen vacancies was suppressed. Since oxygen vacancies acted as donors in depletion layers, it is reasonable to deduce that the reduced donor density was mainly ascribed to the decreased oxygen vacancies. In conclusion, maximum integrated action of strong solid solution effect and weak Sr-stretching effect was achieved when Sr/Ca ratio is 40/60, leading to greatly elevated potential barrier height and enhanced breakdown field consequently.     

辛置煤矿10#煤综采工作面防灭火技术研究与应用

针对辛置煤矿10#煤综采工作面煤层自然发火的特点,采用现场实测分析及注胶防灭火的方法,对工作面煤体漏风情况、回采巷道内风流温度、CO及CH4浓度进行了监测,并应用了注胶防灭火的技术。针对工作面煤体内多处漏风严重,应用粉煤灰、高分子胶体注胶技术进行防治后,各监测点风流温度及煤层温度均得到有效降低,保证了工作面安全推进。     

Prediction of process parameters of water-assisted injection molding based on inverse radial basis function neural network

Because of the introduction of new processing parameters in water-assisted injection molding (WAIM), processes control has become more difficult. First, design of experiment (DOE) was carried out by using optimized Latin hypercubes (Opt LHS). On the basis of this, computational fluid dynamics (CFD) method was used to simulate and calculate hollowed core ratios and wall thickness differences of cooling water pipe at different positions. Then inverse radial basis function (RBF) neural network model reflecting the fitting relationship between processing parameters and molding quality was established, and accuracy of the model was detected by cross validation. Finally, expected molding quality was applied to predict processing parameters, and the obtained molding quality under the predicted processing parameters was verified by computer aided engineering (CAE) simulation and experimental methods. The results showed that mean relative precisions of processing parameters such as melt temperature, delay time, short shot size, water pressure, and mold temperature for inverse RBF model were 98.6%, 93.6%, 98.5%, 93.9%, and 97.9%, respectively, which met the accuracy requirements. Furthermore, compared with expected values of hollowed core ratios and wall thickness differences, the average errors of CAE and experiment were 2.3% and 4.9%, respectively.     

Performance investigation of multi-stage saturation cycle with natural working fluids and low GWP working fluids

Improving the efficiency of a vapor compression cycle and using low GWP working fluids have become more important than ever due to the environmental concerns. A saturation cycle consisting of saturation compression and saturation expansion was proposed in order to improve a vapor compression cycle performance by reducing thermodynamic losses associated with single phase gas compression and isenthalpic expansion. The saturation cycle can be approached by multi-stage cycles with two-phase refrigerant injection. In this paper, the performance of saturation cycle was theoretically investigated for low GWP working fluids including natural fluids under ASHRAE standard operating conditions and extreme heating condition. The simulation results indicate that the benefit of using the multi-stage cycle is higher for the cycle with higher pressure ratio. When the saturation cycle technique (four-stage cycle) is applied, the COP improvements of D2Y60 (mixture of R32 and R1234yf), CO₂ and propane are 46.9%, 43.2% and 38.2%, respectively under extreme heating condition.